Connecticut · B2B Manufacturing & Engineering Services

Engineering-Driven
Manufacturing Support

Rapid prototyping, CAD development, additive manufacturing, and production support for manufacturers, machine shops, and engineering teams.

Engineering Support
Quality Focused
Manufacturing Documentation
Fast Response
AS9100 / ISO 9001 Aligned QMS
Rapid Prototyping
FDM Additive Manufacturing
CNC Machining Available
CAD & Engineering Support
Tooling & Fixtures

Manufacturing Support Across the Development Cycle

01

Rapid Prototyping

Functional parts for fit checks, engineering validation, and design review. Inspection documentation included on every order.

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02

CAD Development

3D modeling, DFM review, and design-to-manufacture support. Submit a sketch or STEP file — production-ready output either way.

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03

Additive Manufacturing

FDM production using engineering-grade thermoplastics and carbon fiber composites. Up to 8 printers available for concurrent runs.

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04

Production Support

Tooling aids, inspection fixtures, bridge manufacturing, and low-volume production runs — with documented process controls.

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Serving Manufacturers Across Regulated and Industrial Markets

Quality procedures developed using ISO 9001 and AS9100 quality management principles — structured to meet the documentation and traceability requirements of regulated industries.

Machine Shops
Industrial Equipment
Automation & Robotics
Research & Development
Engineering Teams
Product Development
Manufacturing Operations
Aerospace Support
Medical Device
Defense Contractors
Electronics & Enclosures
Contract Manufacturing

Process-Driven. Engineering-Backed. Documented.

DFM Review Before Production

Every order includes a design-for-manufacturability review before production begins. Tolerance issues, geometry problems, and material conflicts are flagged at the quote stage.

Documented Quality Process

Quality procedures developed using ISO 9001 and AS9100 principles. Build records, inspection data, and material traceability maintained on every production order.

Responsive Communication

RFQs are reviewed and returned with engineering feedback. Schedule changes, quality findings, and delivery updates are communicated before they become problems.

Inspection Procedures

In-process dimensional checks and final inspection on every order. Nonconforming material is identified, segregated, and dispositioned before shipment.

Engineering-Driven Workflow

Manufacturing decisions are made with engineering input — material selection, process parameters, and build strategy driven by part requirements, not default settings.

Prototype Through Production

Additive manufacturing for prototypes and tooling. CNC machining when designs require tighter tolerances or production metals. One source across the full development cycle.

How an Order Moves Through Production

01
RFQ Submission

Submit files, requirements, and delivery target.

02
Engineering Review

Files reviewed, DFM concerns flagged, questions answered.

03
Manufacturability Check

Material, process, and tolerance verified before production release.

04
Production

Parts built to spec with documented process controls.

05
Inspection

Dimensional inspection and records completed. Nonconformances dispositioned.

06
Delivery

Parts shipped with documentation package available on request.

Quality Procedures Built on ISO 9001 and AS9100 Principles

Quality procedures at Pana Solutions are developed using ISO 9001 and AS9100 quality management principles. Process documentation, inspection records, and corrective action procedures are applied to every production order — not reserved for high-value programs.

Purchasing managers and sourcing teams can request inspection records, material documentation, and build traceability for any order. Non-conformance and corrective action procedures are in place and followed.

View Full Quality System →

Controlled Documentation

Work instructions, process records, and build parameters are version-controlled and retained per order.

Revision Tracking

Engineering changes are managed through documented revision control. No informal redlines or verbal approvals.

Inspection Records

Dimensional inspection data recorded for every production order. First article inspection available.

Manufacturing Traceability

Material lot, build parameters, and inspection results traceable to specific production orders.

Corrective Action

Nonconformances receive root cause analysis and verified corrective action. Issues are formally closed.

Non-Conformance Procedures

Nonconforming material identified, segregated, and dispositioned before shipment on every order.

Recent Manufacturing Solutions

Tooling aids, inspection fixtures, automation hardware, and production components — delivered with inspection documentation and material traceability.

Ready to Discuss Your Project?

Submit your CAD files, drawings, or project description. Every RFQ receives an engineering review and a line-item quote.

Request a Quote → Upload CAD Files

Ready to Source a Part or Program?

Send your CAD file, drawing, or project description. Every RFQ receives an engineering review and a line-item quote covering material, process, inspection, and delivery.

Request a Quote → Contact Us

About Pana Solutions

A Connecticut manufacturing and engineering services company. B2B only. Documented processes. Direct technical access.

A Manufacturing Company That Can Also Engineer It

Pana Solutions is a Connecticut-based contract manufacturing and engineering services company focused on additive manufacturing, CNC machining, rapid prototyping, and CAD support for industrial customers.

The company serves aerospace suppliers, defense contractors, medical device manufacturers, machine shops, and product development teams that need a supplier with documented quality practices — not just a machine running parts.

Manufacturing decisions are made with engineering input at every stage. DFM review, material selection, process controls, and inspection procedures are applied to every order — not reserved for high-value programs.

Engineering Input at Every Stage. Manufacturing decisions are backed by engineering review — from DFM assessment at quote through inspection sign-off at delivery. Technical questions receive technical answers.

What We Do

Additive manufacturing, CNC machining, rapid prototyping, tooling, fixtures, and CAD engineering support. Parts are built to customer specifications, inspected against requirements, and documented before delivery.

Who We Serve

B2B industrial customers only. Aerospace suppliers, defense contractors, medical device OEMs, machine shops, automation integrators, and engineering teams that need a reliable manufacturing source with a functioning quality system.

Quality Approach

Internally developed QMS aligned with AS9100 and ISO 9001 principles. Documented processes, in-process inspection, corrective action, and traceability on every production order.

Location

Connecticut, USA. Serving the Northeast supply chain and accepting national project inquiries for qualified programs.

What You Get on Every Order

Documented Quality

Process records, inspection data, and material documentation maintained on every order. Available on request for regulated programs.

Engineering Judgment

DFM review, material selection guidance, and process engineering input are part of the job — not an upsell.

Scalable Capacity

Up to 8 FDM printers available for concurrent production. CNC machining available for metal and precision plastic work.

Responsive Communication

RFQs reviewed with engineering feedback. Schedule changes, quality findings, and delivery updates communicated proactively — before they become problems on your end.

Manufacturing Services

FDM additive manufacturing, CNC machining, tooling, fixtures, and engineering support — with documented processes on every order.

FDM Additive Manufacturing

Up to eight FDM printers available for concurrent production. Engineering-grade thermoplastics, carbon fiber composites, and flexible materials. Suitable for functional prototypes, tooling, inspection fixtures, and low-volume production parts — not just concept models.

  • Up to 8 concurrent FDM production printers
  • Engineering-grade and composite material options
  • Functional prototypes, tooling, fixtures, production parts
  • Material traceability and documented build records
  • Dimensional inspection and first-article capability

CNC Machining

When the design requires machined tolerances, production metals, or a hybrid additive-subtractive approach, we can quote it. Aluminum, stainless, titanium, tool steel, and engineering plastics processed based on your drawing requirements.

  • Aluminum 6061 / 7075 and aerospace-grade alloys
  • Stainless steel 303, 304, 316
  • Titanium alloys
  • Tool steel and alloy steel
  • Delrin, UHMW, Nylon, Polycarbonate

Tooling Aids & Fixtures

Assembly fixtures, drill guides, masking fixtures, inspection jigs, and production support hardware. Designed in CAD to your requirements — no guesswork, no informal fits. Delivered ready to use on the floor.

  • Assembly and alignment fixtures
  • Inspection and checking fixtures
  • Drill guides, masking fixtures, work-holding
  • Bridge tooling for production transitions
  • CAD-designed to customer specifications

Low-Volume Production Support

Bridge manufacturing, NPI support, and repeat production runs. Parts built to the same process controls as the first article — with inspection records maintained across every build cycle. Not a one-time prototype shop.

  • NPI bridge manufacturing support
  • Repeat-order production with documented records
  • Process-controlled output across build cycles
  • CAD on file for engineering changes
  • Material certification and traceability available

Rapid Prototyping

Functional parts for engineering validation, fit checks, and design review — built to your spec, inspected, and documented before they ship.

A Prototype Is Only Useful If It Reflects the Design Intent

Prototypes at Pana Solutions are built to your engineering requirements — not optimized for print speed or default slicer settings. Material, layer orientation, infill strategy, and feature approach are selected based on what the part needs to do.

Every prototype is dimensionally inspected before shipment. Deviations are recorded and communicated. If something doesn't hit the mark, you know before the part arrives — not after you've started assembly.

Build parameters and material documentation are maintained for every order. For customers managing design history files or engineering change documentation, that data is available on request.

Need iterations fast? Multiple revision cycles can run concurrently across our printer network. DFM feedback between revisions helps tighten the design before it moves to production.

Submit a Prototyping RFQ →

From File to Delivery

File & Requirement Review

STEP, STL, 3MF, or DXF accepted. Requirements, tolerances, and application context are reviewed. DFM notes issued before production starts — not after.

Material Specification

Material is selected for the application — thermal range, load, chemical exposure, or dimensional requirements. Not whatever is loaded in the printer.

Build Setup & Production

Print parameters documented. Orientation, support strategy, and process settings optimized for the specific geometry and end-use requirement.

Inspection & Records

Parts measured against drawing or specification. Results recorded. Deviations communicated before shipment — no undisclosed substitutions or informal concessions.

Delivery & Follow-Up

Parts ship with documentation. Engineering input available after delivery for next-revision support, DFM changes, or production transition planning.

CAD Design & Engineering Support

3D modeling, DFM review, and design-to-manufacture support. Available as a standalone service or integrated with your production order.

Design Support Integrated With Manufacturing

CAD work at Pana Solutions is handled by the same engineering team responsible for production. Models are built with process constraints in mind — wall thickness, feature geometry, and tolerance stack are evaluated for manufacturability, not just drawing compliance.

Customers can submit sketches, reference parts, or rough concepts and receive a production-ready model. Customers with existing CAD files can request DFM review before committing to production — catching issues at the design stage, not at the machine.

3D CAD Modeling

Solid model creation from sketches, reference parts, drawings, or verbal descriptions. Parametric models built for revision control and engineering change management.

Design for Manufacturability (DFM)

Review of existing designs for process feasibility. Wall thickness, draft angles, feature geometry, tolerance stack-up, and material selection flagged before production.

Engineering Change Support

Revision updates, design modifications, and model rework for engineering change orders. Files maintained in version-controlled format.

Fixture & Tooling Design

Custom fixture and tooling aid design developed in CAD and manufactured in-house. Single-source accountability from design through delivery.

When Design and Manufacturing Are Separated, Problems Follow

Most shops separate CAD from manufacturing. A designer optimizes for drawing clarity. The machinist discovers the problem at the machine. The customer finds out on delivery day.

When the same engineer reviews the drawing, selects the material, sets up the build, and signs off on inspection — the design decisions reflect manufacturing reality from the start. Revision cycles compress. Scrap rates drop. Surprises at delivery become rare.

Accepted file types: STEP, STL, 3MF, DXF, PDF. No CAD file yet? A sketch and description is enough to start.

Materials Guide

Engineering-grade material options for additive manufacturing and CNC machining — selected and specified based on your application requirements, not default settings.

FDM Thermoplastics & Composite Materials

Material selection at Pana Solutions is application-driven. Thermal requirements, mechanical load, chemical exposure, UV resistance, and dimensional stability are evaluated against your use case before a material is specified.

MaterialClassificationKey PropertiesTypical Applications
PLA / PLA+Standard ThermoplasticRigid, good surface finish, cost-effectiveConcept models, form/fit prototypes, internal fixtures
PETGEngineering ThermoplasticImpact resistant, chemical resistance, low warpFunctional housings, fluid-contact components, jigs
ABSEngineering ThermoplasticImpact resistance, machineable, moderate heatFunctional parts, tooling, enclosures
ASAEngineering ThermoplasticUV stable, weather resistant, ABS-like strengthOutdoor components, aerospace exterior fixtures
TPUFlexible / ElastomerFlexible, abrasion resistant, impact absorbingGaskets, seals, vibration dampeners, protective covers
Nylon (PA)Engineering PolymerHigh strength, fatigue resistance, low frictionGears, bushings, wear surfaces, structural parts
CF-Reinforced Nylon*CompositeHigh stiffness-to-weight, excellent strengthAerospace tooling, structural fixtures, brackets
CF-Reinforced PETG*CompositeStiff, lightweight, improved tensile performanceLightweight jigs, assembly fixtures, stiffened enclosures
GF-Engineering Plastics*CompositeHigh modulus, dimensional stabilityPrecision fixtures, tooling, high-load production supports

*Availability dependent on project requirements, sourcing, and manufacturing process selection.

Metals, Alloys & Engineering Plastics

CNC milling services support a broad range of engineering materials for customers requiring machined tolerances, production-grade metals, or hybrid additive-subtractive manufacturing solutions.

Metals & Alloys

MaterialGrade / Notes
Aluminum6061, 7075 and similar
Carbon SteelGeneral structural and precision
Alloy SteelHigh-strength applications
Stainless Steel303, 304, 316 and similar
Tool SteelTooling and die applications
Titanium AlloysAerospace and medical grade

Engineering Plastics & Composites

MaterialProperties / Notes
Delrin / Acetal (POM)Low friction, precision dimensions
UHMW PolyethyleneWear resistant, impact absorbing
NylonStrength, fatigue resistance
PolycarbonateOptical clarity, impact resistance
Engineering CompositesSourced per project requirements

Industries Served

Documented processes, quality system alignment, and engineering support designed for industries where manufacturing errors have real consequences.

Quality System Foundation: Pana Solutions maintains an internal Quality Management System aligned with AS9100 and ISO 9001 principles — incorporating documented processes, traceability, inspection, risk management, and continuous improvement. This foundation positions Pana Solutions to serve regulated and quality-critical industries.

Aerospace & Defense

Prototype parts, tooling aids, inspection fixtures, and production support components for aerospace suppliers and defense contractors. AS9100-aligned QMS principles support supplier qualification requirements. Traceability, documentation, and inspection records maintained.

Applications: Tooling aids, inspection fixtures, brackets, cable routing supports, masking fixtures, prototype validation hardware.

Medical Device Manufacturing

Prototype development, tooling, fixtures, and engineering validation parts for medical device programs. Documentation-driven process, material traceability, and inspection records support design history file requirements.

Applications: Prototype validation, assembly fixtures, device housings, tooling aids, pre-production engineering builds.

Industrial Equipment Manufacturing

Custom tooling, jigs, fixtures, and production support components for industrial equipment manufacturers. Rapid iteration capability supports machine redesign and engineering change programs without long-lead hard tooling.

Applications: Custom jigs, setup fixtures, bridge tooling, prototype machine components, low-volume production parts.

Automation & Robotics

End-of-arm tooling, gripper components, sensor mounts, cable management, and custom automation hardware. Rapid prototyping capability enables fast iteration on robotic cell integration projects.

Applications: EOAT fixtures, gripper pads, sensor mounts, cable management, custom automation brackets.

Machine Shops & Contract Manufacturing

Subcontractor support for machine shops and contract manufacturers who need additive manufacturing capability or engineering design support as a complement to their existing services. Rapid delivery, consistent quality, white-label compatible.

Applications: Fixture subcontracting, tooling aid supply, prototype overflow, additive support programs.

R&D & Product Development

Rapid prototype iteration for research programs, university projects, startup product development, and engineering feasibility studies. CAD design support and DFM review available — from concept sketch to functional prototype.

Applications: Concept prototypes, functional proof-of-concept, design iteration, manufacturing feasibility study parts.

Electronics & Enclosures
Automotive & Transportation
Energy & Utilities
Educational & Technical
Tooling & Workholding
NPI & Low-Volume Programs

Quality System

An internally developed QMS aligned with AS9100 and ISO 9001 — with documented processes, in-process inspection, and corrective action on every production order.

The Standard Applied to Every Order

Pana Solutions is committed to delivering parts and services that meet customer requirements — through documented processes, systematic inspection, risk-based planning, and a discipline of continuous improvement.

Quality at Pana Solutions is not a final inspection step. It is the framework that governs every action from order entry through delivery. Our QMS is aligned with AS9100 and ISO 9001 principles and is maintained as a working document — updated through corrective actions, production feedback, and lessons learned.

Quality Objective: Every order shipped meets customer requirements. Every nonconformance is documented, rooted, and corrected. Every process improvement is captured and implemented.

How the System Works

Documentation Control

Work instructions, build records, inspection data, and material certifications are version-controlled and retained. Engineering changes are documented through revision control — not informal redlines.

Inspection Process

Incoming material, in-process dimensions, and final inspection are performed and recorded for every production order. Nonconforming material is identified, segregated, and dispositioned before it reaches the customer.

Risk-Based Planning

Tight tolerances, new materials, and complex geometry trigger elevated inspection requirements and process verification before production release. Risk is managed at the planning stage — not discovered during manufacturing.

Corrective Action (CAPA)

Nonconformances receive root cause analysis, containment, corrective action, and effectiveness verification. Issues are formally closed — not noted and repeated.

Continuous Improvement

Production data, customer feedback, and internal audits drive documented improvements to manufacturing processes and inspection methods. The QMS does not stay static.

Quality System Capabilities by Order Type

Traceability

Material lots, build parameters, and inspection results are traceable to specific production orders. Design history file support available for regulated programs.

First Article Inspection

FAI process available for new part introductions and production orders requiring dimensional verification against drawing requirements.

Nonconforming Material Control

Nonconforming parts are identified, segregated, and dispositioned before shipment. No informal concessions. No undisclosed substitutions.

Material Sourcing Controls

Material selection considers supplier quality, certification availability, and traceability requirements — particularly for aerospace and medical device work.

Direct Communication on Issues

Deviations, schedule impacts, and quality concerns are communicated directly — before they become delivery problems. No surprises on receipt.

Scalable QMS

The QMS architecture is built to scale — adding capacity and certifications without rebuilding the quality foundation from scratch as the company grows.

Capability Statement

Pana Solutions — Connecticut Manufacturing & Engineering Services

Company Name

Pana Solutions

Business Type

B2B Manufacturing & Engineering Services — Connecticut, USA. Serving industrial customers regionally and nationally for qualified programs.

Core Capabilities

  • FDM Additive Manufacturing (up to 8 printers)
  • Rapid Prototyping — Functional, Engineering-Grade
  • CNC Machining — Metals & Engineering Plastics
  • CAD Modeling & DFM Engineering Support
  • Tooling Aids, Fixtures & Jigs
  • Low-Volume Production Manufacturing
  • Engineering Validation Parts
  • Production Support Components

Additive Manufacturing Materials

  • PLA+, PETG, ABS, ASA, TPU
  • Nylon (PA), Carbon Fiber Reinforced Nylon
  • Carbon Fiber Reinforced PETG
  • Glass Fiber Reinforced Engineering Plastics

CNC Machining Materials

  • Aluminum 6061, 7075 and similar
  • Carbon Steel, Alloy Steel, Tool Steel
  • Stainless Steel 303, 304, 316
  • Titanium Alloys
  • Delrin/Acetal, UHMW, Nylon, Polycarbonate

Quality System

Internally developed Quality Management System aligned with AS9100 and ISO 9001 principles. Incorporates documentation control, inspection, corrective action, risk-based thinking, and continuous improvement.

Industries Served

  • Aerospace & Defense
  • Medical Device Manufacturing
  • Industrial Equipment Manufacturing
  • Automation & Robotics
  • Machine Shops & Contract Manufacturing
  • Research & Development Organizations
  • Engineering & Product Development Firms
  • Electronics, Automotive, Energy

Competitive Differentiators

  • Direct owner-operator access — no intermediaries
  • Engineering-backed manufacturing decisions
  • AS9100/ISO 9001 aligned QMS from day one
  • Integrated additive + CNC manufacturing capability
  • DFM review on every project

Contact

Emanuel — Owner/Operator
founder@layerwork3dllc.com
203-727-2037
Connecticut, USA

Submit an RFQ

Send your project details and receive a quote specific to your material, quantity, tolerances, and delivery requirement. No auto-generated pricing — every quote is reviewed by the engineer.

Project Information

All submissions are delivered directly to founder@layerwork3dllc.com

Prefer email? Send CAD files directly to founder@layerwork3dllc.com

How Quotes Are Processed

Submit Your Requirements

Fill out the form or email your CAD files directly. Include material preference, quantity, tolerances, and any inspection or documentation requirements.

Engineering Review

The owner-operator reviews your files, performs a DFM check, and identifies any open questions before quoting. No assumptions, no surprises.

Quote Delivery

A project-specific quote covering material, labor, machine time, and inspection costs. Line-item pricing, not a bundled number.

Order Entry & Scheduling

On approval, the order is entered into the QMS, documentation is initiated, and production is scheduled with a confirmed delivery date.

Send Files Directly
Phone
203-727-2037

Contact Pana Solutions

Manufacturing and engineering services inquiries. RFQs, technical questions, and project consultations handled promptly.

Start a Project or Submit an RFQ

Pana Solutions handles manufacturing inquiries for additive manufacturing, CNC machining, rapid prototyping, tooling, fixtures, and CAD engineering support. Technical questions receive engineering responses — not form replies.

Email

Include CAD files, drawings, or project details for fastest response.

Phone
203-727-2037

Business inquiries, technical discussions, and quote follow-ups.

Location
Connecticut, USA

Serving Connecticut and the Northeast supply chain. National project inquiries welcome.

Send a Message

Delivered directly to Emanuel — Owner/Operator