Rapid prototyping, CAD development, additive manufacturing, and production support for manufacturers, machine shops, and engineering teams.
Functional parts for fit checks, engineering validation, and design review. Inspection documentation included on every order.
Learn More3D modeling, DFM review, and design-to-manufacture support. Submit a sketch or STEP file — production-ready output either way.
Learn MoreFDM production using engineering-grade thermoplastics and carbon fiber composites. Up to 8 printers available for concurrent runs.
Learn MoreTooling aids, inspection fixtures, bridge manufacturing, and low-volume production runs — with documented process controls.
Learn MoreQuality procedures developed using ISO 9001 and AS9100 quality management principles — structured to meet the documentation and traceability requirements of regulated industries.
Every order includes a design-for-manufacturability review before production begins. Tolerance issues, geometry problems, and material conflicts are flagged at the quote stage.
Quality procedures developed using ISO 9001 and AS9100 principles. Build records, inspection data, and material traceability maintained on every production order.
RFQs are reviewed and returned with engineering feedback. Schedule changes, quality findings, and delivery updates are communicated before they become problems.
In-process dimensional checks and final inspection on every order. Nonconforming material is identified, segregated, and dispositioned before shipment.
Manufacturing decisions are made with engineering input — material selection, process parameters, and build strategy driven by part requirements, not default settings.
Additive manufacturing for prototypes and tooling. CNC machining when designs require tighter tolerances or production metals. One source across the full development cycle.
Quality procedures at Pana Solutions are developed using ISO 9001 and AS9100 quality management principles. Process documentation, inspection records, and corrective action procedures are applied to every production order — not reserved for high-value programs.
Purchasing managers and sourcing teams can request inspection records, material documentation, and build traceability for any order. Non-conformance and corrective action procedures are in place and followed.
View Full Quality System →Work instructions, process records, and build parameters are version-controlled and retained per order.
Engineering changes are managed through documented revision control. No informal redlines or verbal approvals.
Dimensional inspection data recorded for every production order. First article inspection available.
Material lot, build parameters, and inspection results traceable to specific production orders.
Nonconformances receive root cause analysis and verified corrective action. Issues are formally closed.
Nonconforming material identified, segregated, and dispositioned before shipment on every order.
Tooling aids, inspection fixtures, automation hardware, and production components — delivered with inspection documentation and material traceability.
Custom inspection fixture designed for repeatable part positioning and dimensional verification. Supports quality control workflows on the production floor.
Functional prototype and production mounting bracket for sensor and component integration. Printed in engineering-grade material with hardware inserts.
Custom soft jaw set machined to match part geometry for secure workholding. Improves setup repeatability and protects critical part surfaces during machining operations.
Custom enclosure for control electronics, sensors, and product development assemblies. Designed for specific PCB and hardware configurations.
Modular fixture plate with threaded mounting grid for flexible workholding and fixturing setups. Compatible with standard tooling hardware.
Precision drill jig for repeatable hole placement in production and assembly operations. Reduces layout time and eliminates positional variation between parts.
Low-profile workholding clamp for use on fixture plates and T-slot tables. Designed for quick setup and consistent clamping force across production runs.
Machined stop block for accurate part positioning, fixturing, and repeatable machining setups. Used in production environments requiring consistent datum referencing.
Multi-feature setup block providing part support, locating datums, and workholding in a single production aid. Custom geometry per customer drawing.
Custom organizer tray for ER collet sets. Reduces tooling changeover time and keeps machining setup areas organized and efficient.
Matched set of precision spacers for height adjustment, fixture setup, and workholding applications. Machined to consistent thickness across the full set.
Custom robotic end effector gripper for pick-and-place and part handling applications. Engineered for specific part geometry and gripper interface requirements.
Flexible cable chain assembly for robotic arms and automated systems. Manages cable routing, reduces wear, and supports consistent actuator movement.
Lightweight structural bracket for robotic system integration. Designed with topology-optimized geometry to minimize weight while maintaining load capacity.
Protective housing for robot joint actuators and drive components. Reduces debris ingress and mechanical wear on precision drive systems.
Submit your CAD files, drawings, or project description. Every RFQ receives an engineering review and a line-item quote.
Send your CAD file, drawing, or project description. Every RFQ receives an engineering review and a line-item quote covering material, process, inspection, and delivery.
A Connecticut manufacturing and engineering services company. B2B only. Documented processes. Direct technical access.
Pana Solutions is a Connecticut-based contract manufacturing and engineering services company focused on additive manufacturing, CNC machining, rapid prototyping, and CAD support for industrial customers.
The company serves aerospace suppliers, defense contractors, medical device manufacturers, machine shops, and product development teams that need a supplier with documented quality practices — not just a machine running parts.
Manufacturing decisions are made with engineering input at every stage. DFM review, material selection, process controls, and inspection procedures are applied to every order — not reserved for high-value programs.
Engineering Input at Every Stage. Manufacturing decisions are backed by engineering review — from DFM assessment at quote through inspection sign-off at delivery. Technical questions receive technical answers.
Additive manufacturing, CNC machining, rapid prototyping, tooling, fixtures, and CAD engineering support. Parts are built to customer specifications, inspected against requirements, and documented before delivery.
B2B industrial customers only. Aerospace suppliers, defense contractors, medical device OEMs, machine shops, automation integrators, and engineering teams that need a reliable manufacturing source with a functioning quality system.
Internally developed QMS aligned with AS9100 and ISO 9001 principles. Documented processes, in-process inspection, corrective action, and traceability on every production order.
Connecticut, USA. Serving the Northeast supply chain and accepting national project inquiries for qualified programs.
Process records, inspection data, and material documentation maintained on every order. Available on request for regulated programs.
DFM review, material selection guidance, and process engineering input are part of the job — not an upsell.
Up to 8 FDM printers available for concurrent production. CNC machining available for metal and precision plastic work.
RFQs reviewed with engineering feedback. Schedule changes, quality findings, and delivery updates communicated proactively — before they become problems on your end.
FDM additive manufacturing, CNC machining, tooling, fixtures, and engineering support — with documented processes on every order.
Up to eight FDM printers available for concurrent production. Engineering-grade thermoplastics, carbon fiber composites, and flexible materials. Suitable for functional prototypes, tooling, inspection fixtures, and low-volume production parts — not just concept models.
When the design requires machined tolerances, production metals, or a hybrid additive-subtractive approach, we can quote it. Aluminum, stainless, titanium, tool steel, and engineering plastics processed based on your drawing requirements.
Assembly fixtures, drill guides, masking fixtures, inspection jigs, and production support hardware. Designed in CAD to your requirements — no guesswork, no informal fits. Delivered ready to use on the floor.
Bridge manufacturing, NPI support, and repeat production runs. Parts built to the same process controls as the first article — with inspection records maintained across every build cycle. Not a one-time prototype shop.
Functional parts for engineering validation, fit checks, and design review — built to your spec, inspected, and documented before they ship.
Prototypes at Pana Solutions are built to your engineering requirements — not optimized for print speed or default slicer settings. Material, layer orientation, infill strategy, and feature approach are selected based on what the part needs to do.
Every prototype is dimensionally inspected before shipment. Deviations are recorded and communicated. If something doesn't hit the mark, you know before the part arrives — not after you've started assembly.
Build parameters and material documentation are maintained for every order. For customers managing design history files or engineering change documentation, that data is available on request.
Need iterations fast? Multiple revision cycles can run concurrently across our printer network. DFM feedback between revisions helps tighten the design before it moves to production.
STEP, STL, 3MF, or DXF accepted. Requirements, tolerances, and application context are reviewed. DFM notes issued before production starts — not after.
Material is selected for the application — thermal range, load, chemical exposure, or dimensional requirements. Not whatever is loaded in the printer.
Print parameters documented. Orientation, support strategy, and process settings optimized for the specific geometry and end-use requirement.
Parts measured against drawing or specification. Results recorded. Deviations communicated before shipment — no undisclosed substitutions or informal concessions.
Parts ship with documentation. Engineering input available after delivery for next-revision support, DFM changes, or production transition planning.
3D modeling, DFM review, and design-to-manufacture support. Available as a standalone service or integrated with your production order.
CAD work at Pana Solutions is handled by the same engineering team responsible for production. Models are built with process constraints in mind — wall thickness, feature geometry, and tolerance stack are evaluated for manufacturability, not just drawing compliance.
Customers can submit sketches, reference parts, or rough concepts and receive a production-ready model. Customers with existing CAD files can request DFM review before committing to production — catching issues at the design stage, not at the machine.
Solid model creation from sketches, reference parts, drawings, or verbal descriptions. Parametric models built for revision control and engineering change management.
Review of existing designs for process feasibility. Wall thickness, draft angles, feature geometry, tolerance stack-up, and material selection flagged before production.
Revision updates, design modifications, and model rework for engineering change orders. Files maintained in version-controlled format.
Custom fixture and tooling aid design developed in CAD and manufactured in-house. Single-source accountability from design through delivery.
Most shops separate CAD from manufacturing. A designer optimizes for drawing clarity. The machinist discovers the problem at the machine. The customer finds out on delivery day.
When the same engineer reviews the drawing, selects the material, sets up the build, and signs off on inspection — the design decisions reflect manufacturing reality from the start. Revision cycles compress. Scrap rates drop. Surprises at delivery become rare.
Accepted file types: STEP, STL, 3MF, DXF, PDF. No CAD file yet? A sketch and description is enough to start.
Engineering-grade material options for additive manufacturing and CNC machining — selected and specified based on your application requirements, not default settings.
Material selection at Pana Solutions is application-driven. Thermal requirements, mechanical load, chemical exposure, UV resistance, and dimensional stability are evaluated against your use case before a material is specified.
| Material | Classification | Key Properties | Typical Applications |
|---|---|---|---|
| PLA / PLA+ | Standard Thermoplastic | Rigid, good surface finish, cost-effective | Concept models, form/fit prototypes, internal fixtures |
| PETG | Engineering Thermoplastic | Impact resistant, chemical resistance, low warp | Functional housings, fluid-contact components, jigs |
| ABS | Engineering Thermoplastic | Impact resistance, machineable, moderate heat | Functional parts, tooling, enclosures |
| ASA | Engineering Thermoplastic | UV stable, weather resistant, ABS-like strength | Outdoor components, aerospace exterior fixtures |
| TPU | Flexible / Elastomer | Flexible, abrasion resistant, impact absorbing | Gaskets, seals, vibration dampeners, protective covers |
| Nylon (PA) | Engineering Polymer | High strength, fatigue resistance, low friction | Gears, bushings, wear surfaces, structural parts |
| CF-Reinforced Nylon* | Composite | High stiffness-to-weight, excellent strength | Aerospace tooling, structural fixtures, brackets |
| CF-Reinforced PETG* | Composite | Stiff, lightweight, improved tensile performance | Lightweight jigs, assembly fixtures, stiffened enclosures |
| GF-Engineering Plastics* | Composite | High modulus, dimensional stability | Precision fixtures, tooling, high-load production supports |
*Availability dependent on project requirements, sourcing, and manufacturing process selection.
CNC milling services support a broad range of engineering materials for customers requiring machined tolerances, production-grade metals, or hybrid additive-subtractive manufacturing solutions.
| Material | Grade / Notes |
|---|---|
| Aluminum | 6061, 7075 and similar |
| Carbon Steel | General structural and precision |
| Alloy Steel | High-strength applications |
| Stainless Steel | 303, 304, 316 and similar |
| Tool Steel | Tooling and die applications |
| Titanium Alloys | Aerospace and medical grade |
| Material | Properties / Notes |
|---|---|
| Delrin / Acetal (POM) | Low friction, precision dimensions |
| UHMW Polyethylene | Wear resistant, impact absorbing |
| Nylon | Strength, fatigue resistance |
| Polycarbonate | Optical clarity, impact resistance |
| Engineering Composites | Sourced per project requirements |
Documented processes, quality system alignment, and engineering support designed for industries where manufacturing errors have real consequences.
Quality System Foundation: Pana Solutions maintains an internal Quality Management System aligned with AS9100 and ISO 9001 principles — incorporating documented processes, traceability, inspection, risk management, and continuous improvement. This foundation positions Pana Solutions to serve regulated and quality-critical industries.
Prototype parts, tooling aids, inspection fixtures, and production support components for aerospace suppliers and defense contractors. AS9100-aligned QMS principles support supplier qualification requirements. Traceability, documentation, and inspection records maintained.
Applications: Tooling aids, inspection fixtures, brackets, cable routing supports, masking fixtures, prototype validation hardware.
Prototype development, tooling, fixtures, and engineering validation parts for medical device programs. Documentation-driven process, material traceability, and inspection records support design history file requirements.
Applications: Prototype validation, assembly fixtures, device housings, tooling aids, pre-production engineering builds.
Custom tooling, jigs, fixtures, and production support components for industrial equipment manufacturers. Rapid iteration capability supports machine redesign and engineering change programs without long-lead hard tooling.
Applications: Custom jigs, setup fixtures, bridge tooling, prototype machine components, low-volume production parts.
End-of-arm tooling, gripper components, sensor mounts, cable management, and custom automation hardware. Rapid prototyping capability enables fast iteration on robotic cell integration projects.
Applications: EOAT fixtures, gripper pads, sensor mounts, cable management, custom automation brackets.
Subcontractor support for machine shops and contract manufacturers who need additive manufacturing capability or engineering design support as a complement to their existing services. Rapid delivery, consistent quality, white-label compatible.
Applications: Fixture subcontracting, tooling aid supply, prototype overflow, additive support programs.
Rapid prototype iteration for research programs, university projects, startup product development, and engineering feasibility studies. CAD design support and DFM review available — from concept sketch to functional prototype.
Applications: Concept prototypes, functional proof-of-concept, design iteration, manufacturing feasibility study parts.
An internally developed QMS aligned with AS9100 and ISO 9001 — with documented processes, in-process inspection, and corrective action on every production order.
Pana Solutions is committed to delivering parts and services that meet customer requirements — through documented processes, systematic inspection, risk-based planning, and a discipline of continuous improvement.
Quality at Pana Solutions is not a final inspection step. It is the framework that governs every action from order entry through delivery. Our QMS is aligned with AS9100 and ISO 9001 principles and is maintained as a working document — updated through corrective actions, production feedback, and lessons learned.
Quality Objective: Every order shipped meets customer requirements. Every nonconformance is documented, rooted, and corrected. Every process improvement is captured and implemented.
Work instructions, build records, inspection data, and material certifications are version-controlled and retained. Engineering changes are documented through revision control — not informal redlines.
Incoming material, in-process dimensions, and final inspection are performed and recorded for every production order. Nonconforming material is identified, segregated, and dispositioned before it reaches the customer.
Tight tolerances, new materials, and complex geometry trigger elevated inspection requirements and process verification before production release. Risk is managed at the planning stage — not discovered during manufacturing.
Nonconformances receive root cause analysis, containment, corrective action, and effectiveness verification. Issues are formally closed — not noted and repeated.
Production data, customer feedback, and internal audits drive documented improvements to manufacturing processes and inspection methods. The QMS does not stay static.
Material lots, build parameters, and inspection results are traceable to specific production orders. Design history file support available for regulated programs.
FAI process available for new part introductions and production orders requiring dimensional verification against drawing requirements.
Nonconforming parts are identified, segregated, and dispositioned before shipment. No informal concessions. No undisclosed substitutions.
Material selection considers supplier quality, certification availability, and traceability requirements — particularly for aerospace and medical device work.
Deviations, schedule impacts, and quality concerns are communicated directly — before they become delivery problems. No surprises on receipt.
The QMS architecture is built to scale — adding capacity and certifications without rebuilding the quality foundation from scratch as the company grows.
Pana Solutions — Connecticut Manufacturing & Engineering Services
Pana Solutions
B2B Manufacturing & Engineering Services — Connecticut, USA. Serving industrial customers regionally and nationally for qualified programs.
Internally developed Quality Management System aligned with AS9100 and ISO 9001 principles. Incorporates documentation control, inspection, corrective action, risk-based thinking, and continuous improvement.
Emanuel — Owner/Operator
founder@layerwork3dllc.com
203-727-2037
Connecticut, USA
Send your project details and receive a quote specific to your material, quantity, tolerances, and delivery requirement. No auto-generated pricing — every quote is reviewed by the engineer.
Fill out the form or email your CAD files directly. Include material preference, quantity, tolerances, and any inspection or documentation requirements.
The owner-operator reviews your files, performs a DFM check, and identifies any open questions before quoting. No assumptions, no surprises.
A project-specific quote covering material, labor, machine time, and inspection costs. Line-item pricing, not a bundled number.
On approval, the order is entered into the QMS, documentation is initiated, and production is scheduled with a confirmed delivery date.
Manufacturing and engineering services inquiries. RFQs, technical questions, and project consultations handled promptly.
Pana Solutions handles manufacturing inquiries for additive manufacturing, CNC machining, rapid prototyping, tooling, fixtures, and CAD engineering support. Technical questions receive engineering responses — not form replies.
Include CAD files, drawings, or project details for fastest response.
Business inquiries, technical discussions, and quote follow-ups.
Serving Connecticut and the Northeast supply chain. National project inquiries welcome.